Technical Specifications
| Roll to Sheet Cutting Machine Specifications | ||
|---|---|---|
| Model | ZBBJ-1100-U4 | ZBBJ-1400-U4 |
| Max. Loading Jumbo Roll Width | 1100 mm | 1400 mm |
| Max. Loading Jumbo Roll Diameter | Φ1400 mm | Φ1400 mm |
| Max. Loading Jumbo Roll Weight | 1000 kg | 1000 kg |
| Unwind Paper Tube Inner Core Diameter | 3” (76mm) & 6” (152mm) | 3” (76mm) & 6” (152mm) |
| Web Guide Sensor | Ultrasonic Sensor | Ultrasonic Sensor |
| Cutting Size | A3 (297×420mm) / A4 (210×297mm) | |
| Cutting Precision | ±0.2 mm | ±0.2 mm |
| Cutting Speed | 30–180 cuts/min | 30–180 cuts/min |
| Edge Trimming System | Blowing Fan | Blowing Fan |
| Cutting Thickness | 80–500 gsm | 80–500 gsm |
| Total Power | 20 kW | 22 kW |
| Power Supply | 380V, 3P, 50Hz | 380V, 3P, 50Hz |
| Air Supply | 0.6–0.8 MPa, 0.8 m³/min | 0.6–0.8 MPa, 0.8 m³/min |
| Weight | 6300 kg | 6600 kg |
| Overall Dimensions | 18000×3000×1400 mm | 18000×3200×1400 mm |
| A4 / A3 Paper Packing Machine Specifications | ||
|---|---|---|
| Model | ZBBJ-1100-U4 (A4) | ZBBJ-1400-U4 (A3) |
| Ream Size | 210 × 297 mm | 297 × 420 mm |
| Ream Height | 50–60 mm | 50–60 mm |
| Ream Packing Speed | 7–12 reams/min | 7–12 reams/min |
| Paper Grade | Copy paper, writing paper, offset paper | |
| Paper Thickness | 60–100 gsm | |
| Roll Core Diameter (Wrapping Paper) | 76 mm (3”) | |
| Max Roll Diameter (Wrapping Paper) | 700 mm | |
| Wrapping Paper | Laminated paper, coated paper, offset paper | |
| Wrapping Requirement | Stable speed, no splice in roll | |
| Glue Requirement | Hot melt glue (1kg ≈ 2800–3000 packs) | |
| Total Power | 11 kW | 12 kW |
| Power Supply | 380V, 50Hz, 3 Phase | |
| Whole Production Line Specifications | ||
|---|---|---|
| Model | ZBBJ-1100 Two Roll | ZBBJ-1400 Two Roll |
| Weight | 10000 kg | 13000 kg |
| Overall Size | 20000 × 9400 × 2000 mm | 20000 × 9700 × 2000 mm |
Machine Configurations
Shaftless Unwind
- Hydraulic Loading: Automatic lifting system for jumbo rolls.
- Core Compatibility: Supports 3" and 6" paper cores.
- Tension Control: Magnetic powder brake ensures stable unwinding.
- High Efficiency: Quick roll change reduces downtime.
Web Guide System
- Sensor: Ultrasonic edge detection system.
- Control Mode: Automatic and manual correction modes.
- Precision: Ensures accurate web alignment for cutting.
Traction System
- Drive: Servo motor feeding system.
- Accuracy: High precision control of cutting length.
- Stability: Smooth material transport for high-speed operation.
Dancer Roller (4 Sets)
- Function: Maintains constant web tension.
- Control: Automatic adjustment with encoder feedback.
- Performance: Improves cutting accuracy and stability.
Cutting Unit
- Knife Type: High precision cutting system.
- Blade Material: High-speed steel for long service life.
- Control: Servo synchronized cutting for accurate length.
Slitting Function (Five Knives)
- Configuration: Five rotary knives for trimming and slitting.
- Flexibility: Adjustable knife positions for different widths.
- Efficiency: Clean edge cutting with waste removal system.
Conveyor Stacker
- Function: Automatic sheet conveying and stacking.
- Control: Adjustable stacking height.
- Result: Neat and aligned output sheets.
Electrical Unit / PLC Touch Screen System
- Control: PLC system with touchscreen interface.
- Function: Cutting length, quantity, and batch setting.
- Monitoring: Real-time status and fault diagnostics.
Packing / Wrapping Machine
- Function: Automatic ream packing system.
- Glue Type: Hot melt glue sealing.
- Efficiency: High-speed packaging for A4/A3 paper.
- Integration: Seamless connection with cutting and stacking units.
Machine Display
Real-time production monitoring system displays operating parameters, production data, fault alerts, and machine status for efficient management and control.
A4/A3 Copy Paper Cutting and Packing Machine for Fully Automatic Production
The ZBBJ-U4 series is a fully automatic roll to sheet cutting and packing machine designed for A4 and A3 copy paper production. It integrates cutting, conveying, stacking, and packaging into one complete production line, significantly improving efficiency and reducing labor cost.
Fully Automatic Production Line
From jumbo roll feeding to finished ream packaging, the machine completes the entire process automatically. It allows continuous production with minimal manual intervention.
High Precision Cutting
With cutting accuracy up to ±0.2 mm, the machine ensures consistent A4 and A3 paper size, meeting high-quality printing and packaging standards.
High Efficiency Output
With a capacity of up to 6 reams per minute, the machine is suitable for large-scale production and can operate continuously 24/7.
Advanced Control System
Equipped with Panasonic PLC and touch screen system, the machine supports automatic stop, cutting length setting, fault diagnosis, and real-time monitoring.
Stable Feeding & Tension Control
The shaftless unwinding system, ultrasonic web guide, and pneumatic roller ensure stable feeding and accurate cutting even at high speed.
Energy Efficient & Smart Production
The machine adopts energy-saving technology and supports production data recording, analysis, and optimization to improve overall efficiency.
Applications in A4/A3 Copy Paper Production Line
The ZBBJ-U4 machine is widely used in paper converting industries for producing finished copy paper products.
- Office Paper Production – A4/A3 copy paper
- Printing Paper – writing and offset paper
- Paper Converting Industry – roll to sheet processing
- Packaging Industry – ream packaging production
Machine Running Video
Frequently Asked Questions
What is the capacity of this machine?
Up to 6 reams per minute depending on configuration.
Can it run continuously?
Yes, it supports 24/7 continuous production.
Is packing included?
Yes, it includes automatic ream packing system.
What paper types can be processed?
Copy paper, writing paper, offset paper, and more.
Is it a full production line?
Yes, it integrates cutting, stacking, and packing into one system.
