Technical Specifications
| Model | ZBFQ500TTR1050 |
|---|---|
| Max. Jumbo Roll Width | 1010 mm |
| Max. Jumbo Roll Diameter | Φ650 mm |
| Max. Jumbo Roll Weight | 200 kg |
| Material Thickness | 4–20 μm |
| Min. Slit Width | 20 mm |
| Rewind Core Diameter | 1/2" (12.7 mm) / 1" (25.4 mm) |
| Max. Rewind Diameter | 150 mm |
| Machine Speed | Up to 500 m/min |
| Total Power | 7 kW |
| Power Supply | 220V, 1P/3P, 50–60Hz |
| Machine Weight | 2200 kg |
| Overall Dimension | 2760 × 2100 × 1760 mm |
Key Features & Advantages
- Fully Automatic Blade Setting: Automatically positions slitting knives for faster setup and higher accuracy.
- Auto Leader & Trailer Table: Reduces manual operations while ensuring consistent finished roll quality.
- Automatic Turret Winding: Enables continuous production and minimizes downtime during roll changes.
- Automatic Cross-Cutting System: Improves production efficiency and reduces operator workload.
- Short Leader Finishing Technology: Reduces material waste and supports premium ribbon production requirements.
- 500 m/min High-Speed Operation: Designed for large-scale ribbon manufacturing environments.
- Industry 4.0 Ready: Suitable for highly automated factories and high-labor-cost regions.
ZBFQ500TTR Fully Automatic Ribbon Slitting Machine for High-Volume TTR Production
The ZBFQ500TTR is a fully automatic ribbon slitting machine designed for thermal transfer ribbon manufacturers seeking higher productivity, lower labor dependence and consistent finished roll quality. It is suitable for wax ribbon, wax-resin ribbon, resin ribbon and other specialty ribbon materials used in barcode printing and industrial marking applications.
Many growing ribbon manufacturers face challenges such as labor shortages, inconsistent setup quality, production downtime and operator-dependent performance. The ZBFQ500TTR is engineered to solve these issues through advanced automation and intelligent production control.
Fully Automatic Blade Setting System
The automatic blade positioning system eliminates manual adjustment errors and significantly reduces setup time. This allows converters to switch jobs faster while maintaining precise slitting accuracy.
Automatic Leader and Trailer Processing
The integrated leader and trailer table automatically applies ribbon leaders and trailers without operator intervention, improving roll consistency and reducing labor requirements.
Turret Rewinding for Continuous Production
The automatic turret winding and cross-cutting system allows continuous production with minimal downtime, helping manufacturers increase output and improve equipment utilization.
Designed for Industry 4.0 Manufacturing
For factories operating in regions with rising labor costs, automation is becoming essential. The ZBFQ500TTR helps manufacturers reduce dependence on manual operations while improving production stability and repeatability.
High-Speed Performance with Stable Tension Control
Operating at speeds up to 500 m/min, the machine maintains stable web tension and consistent roll quality, even during demanding production schedules.
ZONBON Machinery Technical Support
Many distributors and end users understand the ribbon products they manufacture but may not know which level of automation best fits their production goals. ZONBON Machinery assists customers with capacity planning, machine selection and production optimization to help maximize long-term return on investment.
Applications in Thermal Transfer Ribbon Production
- Wax Ribbon Production
- Wax-Resin Ribbon Production
- Resin Ribbon Production
- Barcode Ribbon Converting
- Logistics Label Ribbon Rolls
- Product Identification Printing
- Industrial Coding Applications
- Thermal Transfer Ribbon Manufacturing
Machine Running Video
Frequently Asked Questions
What ribbon materials can the ZBFQ500TTR1050 process?
The machine is designed for thermal transfer ribbon production and can process wax ribbon, wax-resin ribbon, resin ribbon, near-edge ribbon and other specialty coated ribbon films with thicknesses ranging from 4 to 20 microns.
What makes the ZBFQ500TTR1050 different from standard ribbon slitting machines?
The ZBFQ500TTR1050 features fully automatic blade setting, automatic leader and trailer processing, automatic turret winding and automatic cross-cutting technology. These functions significantly reduce manual operations, improve production efficiency and minimize setup errors.
What is the maximum production speed?
The machine can operate at speeds of up to 500 m/min while maintaining stable web tension, accurate slitting performance and consistent finished roll quality.
Why is automatic blade setting important?
Automatic blade positioning eliminates manual measurement and adjustment errors, reduces setup time from minutes to seconds and helps maintain consistent slitting accuracy across different production jobs.
How does the automatic turret rewinding system improve productivity?
The turret rewinding system allows continuous production by automatically switching finished rolls without stopping the machine. This reduces downtime and increases overall production output.
Is this machine suitable for high-labor-cost countries?
Yes. The ZBFQ500TTR1050 was developed for highly automated production environments where reducing labor dependency and improving operational efficiency are important business objectives.
How does the machine help reduce ribbon waste?
The automatic leader and trailer system, short leader finishing technology and precise tension control help minimize material waste during setup, roll changes and production runs.
Who is the ideal customer for this machine?
The machine is ideal for medium and large thermal transfer ribbon manufacturers, barcode ribbon converters, industrial coding ribbon producers and companies expanding toward Industry 4.0 automated production.
Can the machine be customized for specific ribbon products?
Yes. Machine configurations can be customized according to ribbon material structure, finished roll specifications, production capacity requirements and factory automation objectives.
How does ZONBON Machinery help buyers select the right TTR slitting solution?
Many buyers know their ribbon products but are unsure which machine configuration best fits their production goals. ZONBON Machinery provides material evaluation, capacity planning, machine selection recommendations, factory testing, operator training and long-term technical support to help customers make informed investment decisions.
Do you provide installation and after-sales support?
Yes. We provide machine testing before shipment, remote commissioning support, installation guidance, operator training, spare parts supply and ongoing technical assistance to help customers maintain stable ribbon production.
