Technical Specifications
| Model | ZBFQ-1150E / ZBFQ-1350E / ZBFQ-1550E |
|---|---|
| Slitting Width | 1150 mm / 1350 mm / 1550 mm |
| Max. Unwind Diameter | 1200 mm |
| Max. Rewind Diameter | 800 mm |
| Suitable Materials | PE, PP, PET, BOPP, PVC, Self-Adhesive Labels and Other Flexible Roll Materials |
| Max. Slitting Speed | 600 m/min |
| Slitting Accuracy | ±0.2 mm |
| Paper Core Diameter | 76 mm / 152 mm |
| Min. Slit Width | 30 mm |
| Cutting Method | Pneumatic Upper & Lower Circular Knives |
| Drive System | Six Servo Motors |
| Control System | Siemens PLC + Touch Screen |
| Web Guiding System | Ultrasonic / CCD EPC System |
| Loading System | Hydraulic Shaftless Automatic Loading |
| Power Supply | AC380V 50Hz |
| Machine Dimensions (L × W × H) | 2500×4100×2300 mm / 2500×4300×2300 mm / 2500×4500×2300 mm |
| Optional Widths | 1800 mm / 2000 mm / 3000 mm |
Key Features & Advantages
- Six Servo Motor Drive System: Maintains balanced tension control throughout production.
- Automatic Hydraulic Loading: Reduces operator workload and setup time.
- Automatic Roll Change System: Improves productivity and minimizes downtime.
- Automatic Finished Roll Cutting: Supports efficient continuous production.
- Automatic Roll Pushing System: Simplifies finished roll handling.
- Siemens PLC Control Platform: Provides reliable and intelligent production management.
- 600 m/min High-Speed Production: Suitable for demanding industrial converting operations.
Suitable Materials
- Adhesive Labels: Self-adhesive paper and film label materials.
- Flexible Packaging Films: PE, PP, PET, BOPP and PVC films.
- Release Liners: Siliconized paper and release-coated substrates.
- Laminated Materials: Composite and multilayer packaging structures.
- Industrial Roll Materials: Specialty films and converting materials.
ZBFQ-1150-1550E Automatic Slitter Rewinder for High-Speed Label and Film Converting
The ZBFQ-E Series is a fully automatic slitter rewinder developed for converters processing adhesive labels, flexible films and specialty roll materials. Combining six-servo drive technology, automatic roll handling and intelligent tension control, the machine is designed to maximize production efficiency while maintaining exceptional finished roll quality.
Many converters face increasing pressure to improve productivity, reduce labor dependency and maintain consistent slitting accuracy. The ZBFQ-E Series addresses these challenges through advanced automation and high-speed production capabilities of up to 600 m/min.
Designed for High-End Converting Operations
The machine supports automatic loading, automatic rewinding roll change, automatic finished roll cutting and automatic unloading, helping reduce operator workload and improve production continuity.
Six Servo Motor Drive System
The six-servo control architecture maintains stable web tension and synchronized machine performance throughout acceleration and deceleration, ensuring consistent roll quality even at maximum production speeds.
Automatic Turret Rewinding Technology
The dual rewinding system allows efficient roll changes while minimizing downtime, making the machine ideal for large-scale converting facilities focused on maximizing output.
High Precision Slitting Performance
With slitting accuracy up to ±0.2 mm and a minimum slit width of 30 mm, the machine supports demanding label and film converting applications requiring precise roll specifications.
Intelligent Automation for Modern Factories
The Siemens PLC control platform integrates web guiding, tension management, slitting control and rewinding synchronization into a single intelligent operating system for reliable and repeatable production.
ZONBON Machinery Technical Support
Many distributors and converters understand the products they manufacture but may not know which automation level is most suitable for their factory. ZONBON Machinery helps customers evaluate production targets, labor costs and future expansion plans to recommend the right slitting solution.
Machine Running Video
Frequently Asked Questions
What materials can the ZBFQ-E series process?
The machine is suitable for PE, PP, PET, BOPP, PVC films, self-adhesive label materials, laminated structures and various flexible roll materials used in packaging and label converting industries.
Why is the ZBFQ-E series suitable for high-end converters?
The machine integrates six-servo drive technology, automatic loading, automatic roll change, automatic finished roll cutting and intelligent tension control. These features help improve productivity, reduce labor costs and maintain consistent roll quality.
What is the maximum production speed?
The ZBFQ-E series can operate at speeds of up to 600 m/min while maintaining stable web handling, accurate slitting performance and reliable rewinding quality.
How does the automatic roll change system improve efficiency?
The dual rewinding shaft system automatically changes finished rolls, reducing downtime and allowing operators to maintain continuous production with higher output.
What is the advantage of six-servo motor control?
The six-servo drive architecture provides precise tension synchronization throughout the machine, helping improve roll consistency and reduce material waste during acceleration and deceleration.
Can the machine process self-adhesive label materials?
Yes. The machine is suitable for self-adhesive label stock, release liner materials and various film-based label structures used in label converting applications.
How accurate is the slitting system?
The automatic knife positioning system achieves slitting accuracy of up to ±0.2 mm, helping converters maintain consistent finished roll specifications.
How do I choose between the 1150E, 1350E and 1550E models?
The choice depends on your jumbo roll width, production capacity requirements and future expansion plans. ZONBON Machinery can evaluate your material specifications and recommend the most suitable model.
Can the machine be customized?
Yes. Custom machine widths up to 3000 mm, additional automation functions, safety systems and rewinding configurations are available according to project requirements.
What support does ZONBON Machinery provide after purchase?
We provide factory acceptance testing, installation guidance, operator training, remote technical support, spare parts supply and optional overseas engineer services to help customers maintain stable long-term production.
How does ZONBON Machinery help distributors and end users?
Many buyers understand their products but are unsure which machine configuration best fits their customers' requirements. ZONBON Machinery assists with material evaluation, production planning, machine selection and automation recommendations to reduce investment risks and improve return on investment.
