Technical Specifications

Model ZBFL-320A ZBFL-450A
Printing Speed 80–100 m/min
Printing Colors 5 Colors
Maximum Web Width 320 mm 450 mm
Maximum Printing Width 310 mm 440 mm
Maximum Unwinding Diameter 600 mm
Maximum Rewinding Diameter 600 mm
Printing Repeat Length 175–355 mm
Registration Accuracy ±0.10 mm
Overall Dimensions (L × W × H) 2000 × 1100 × 2600 mm
Machine Weight 2200 kg 3350 kg
Inline Converting

Why Choose Three Die-Cutting Stations?

Three die-cutting stations give label converters more flexibility when producing complex label products. Instead of printing first and moving the material to another machine for finishing, more converting work can be completed inline.

Production Need How Three Die-Cutting Stations Help
Custom label shapes Supports various die-cut label formats for different product packaging needs.
Higher production efficiency Reduces separate offline processing and material transfer between machines.
More flexible label finishing Allows multiple die-cutting or finishing steps in one continuous workflow.
Lower labor involvement Inline processing reduces manual handling and helps improve consistency.
Better customer service Helps converters respond to different label shapes, sizes, and packaging requirements.
Label Converting

Typical Inline Printing and Finishing Processes

This machine is suitable for label manufacturers who need to combine flexographic printing and rotary die cutting into one production process.

Process Purpose
Web Unwinding Feeds label material into the printing section with stable tension.
Flexographic Printing Prints graphics, text, barcodes, and brand information on label substrates.
Drying Helps ink dry before the material enters the converting section.
Rotary Die Cutting Forms the final label shape according to customer requirements.
Waste Matrix Removal Removes waste material after die cutting to prepare finished label rolls.
Rewinding Collects finished printed and die-cut labels into rolls for delivery or further processing.
Product Description

Flexo Printing and Die Cutting Machine for Self-Adhesive Labels

The Flexo Printing and Die Cutting Machine is designed for self-adhesive label printing and inline converting. It combines flexographic printing with three die-cutting stations, helping label manufacturers complete printing and finishing in a more efficient workflow.

Compared with a standard label flexo printing machine, this model provides stronger inline finishing capability. The three die-cutting stations allow users to process custom die-cut label rolls, barcode labels, cosmetic labels, food labels, and packaging labels with higher production flexibility.

The machine is suitable for narrow web label production and supports stable printing at 80–100 m/min. With 5-color printing, accurate registration, and compact structure, it is a practical solution for label converters, printing factories, distributors, and packaging suppliers who need both printing and converting capacity.

For buyers searching for a label printing machine with die cutting, stack flexo label printing machine, or rotary die cutting label printing machine, this equipment provides an efficient balance between printing quality, converting function, investment cost, and production flexibility.

Available in ZBFL-320A and ZBFL-450A models, the machine allows buyers to choose the right web width according to label size, material width, production volume, and future business needs.

Distributor & Buyer Guide

How to Recommend the Right Label Printing and Die Cutting Solution to Your Customer

Many machinery distributors and purchasing managers receive inquiries from customers who need printed labels but are unsure whether they require printing only or a complete printing and die-cutting solution. Choosing the right equipment depends on the customer's label products, production volume, and finishing requirements rather than the machine model alone.

Customer Requirement Recommended Solution Reason
Print standard self-adhesive labels only Standard Stack Flexographic Printing Press Provides reliable label printing with lower investment cost.
Print and produce finished die-cut labels Label Flexo Printing Machine with Three Die-Cutting Stations Completes printing and multiple die-cutting processes in one production line.
Produce cosmetic, food and beverage labels with custom shapes ZBFL-450A Wider web width offers greater flexibility for larger label formats and multi-up layouts.
Upgrade from a conventional label press ZBFL-320A / 450A Improves production efficiency while adding inline converting capability.
Need future expansion Configurable production line Supports optional upgrading with slitting, inspection, rewinding and other finishing units.

Need Help Choosing the Right Configuration?

You don't have to determine the machine configuration yourself. Simply send us your customer's label sample, artwork, material specifications, or production requirements. Our engineering team will recommend the most suitable printing and converting solution for your project.

Investment Guide

Why Invest in a Printing and Die Cutting Production Line?

For many label manufacturers, increasing productivity is no longer just about faster printing speeds. Integrating printing and die cutting into one production line reduces manual handling, shortens production cycles, and improves overall manufacturing efficiency.

Business Objective Production Benefit
Reduce Production Steps Printing and three rotary die-cutting stations work in one continuous production process.
Increase Production Efficiency Less material transfer between separate machines reduces downtime.
Improve Product Consistency Stable registration accuracy helps maintain uniform label quality.
Expand Product Portfolio Supports custom die-cut labels, multi-shape labels, and premium packaging labels.
Reduce Labor Costs Inline converting minimizes manual handling and secondary processing.
Increase Return on Investment Higher production efficiency and broader application capability create more business opportunities.

Before Requesting a Quotation

To recommend the most suitable machine configuration, our engineering team suggests preparing the following project information before requesting a quotation.

Information Required Why It Matters
Label Sample or Drawing Helps determine printing quality and die-cutting requirements.
Label Dimensions Determines the suitable web width and repeat length.
Printing Material Different substrates require different printing and drying configurations.
Number of Colors Determines the printing unit configuration.
Production Capacity Helps recommend the most appropriate production speed.
Future Expansion Requirements Allows optional planning for inspection, slitting, lamination, and additional finishing modules.
Material Compatibility

Typical Label Materials Supported

The ZBFL Label Flexo Printing Machine with Three Die-Cutting Stations is designed for high-quality printing and inline converting on a wide variety of narrow web label materials. It supports pressure-sensitive substrates, film materials, and specialty label stocks used across food, beverage, cosmetics, pharmaceutical, logistics, and industrial labeling industries.

Printing Material Typical Applications Advantages
Self-Adhesive Paper Food labels, retail labels, logistics labels Excellent printability with cost-effective production.
Coated Paper Product labels, promotional stickers Produces sharp graphics and vivid colors.
PET Film Cosmetic labels, beverage labels Excellent dimensional stability and durability.
BOPP Film Food packaging labels, household product labels Good transparency and chemical resistance.
PP Film Personal care and pharmaceutical labels Excellent flexibility and moisture resistance.
PE Film Squeezable bottle labels Ideal for flexible containers requiring conformability.
Transparent Film No-label-look labels Creates premium packaging appearance.
Synthetic Paper Industrial and outdoor labels Highly resistant to water, chemicals, and tearing.
Metallized Film Wine, spirits, luxury packaging labels Provides premium metallic visual effects.
Thermal Label Stock Shipping labels, warehouse labels Suitable for logistics and variable information printing.

Not Sure Which Material Your Customer Uses?

Many distributors receive inquiries without complete technical information. If your customer only provides a label sample or product photo, simply send it to us. Our engineers will evaluate the substrate, printing process, and die-cutting requirements before recommending the most suitable label flexo printing and die cutting solution.

Application Guide

Typical Die-Cut Label Shapes & Industry Applications

One of the biggest advantages of a Label Flexo Printing Machine with Three Die-Cutting Stations is its ability to produce a wide variety of custom die-cut labels in a single production workflow. Different industries require different label shapes, materials, and finishing processes. The following examples show some of the most common label applications and help distributors and buyers quickly identify the right solution for their customers.

Die-Cut Label Shape Typical Products Industries Why This Machine Is Suitable
Rectangle Labels Barcode Labels, Shipping Labels, Product Labels Logistics, Retail, Manufacturing High registration accuracy ensures clean edges and consistent variable label production.
Round Labels Bottle Labels, Jar Labels, Lid Labels Food & Beverage Suitable for high-volume production with precise rotary die cutting.
Oval Labels Cosmetic Labels, Personal Care Labels Cosmetics & Beauty Produces premium die-cut labels with excellent print quality and appearance.
Square Labels Packaging Labels, Promotional Stickers Retail & Consumer Goods Stable web handling helps maintain accurate cutting across different label sizes.
Custom Contour Labels Brand Stickers, Decorative Labels Brand Owners & Promotional Products Three die-cutting stations provide greater flexibility for complex custom label shapes.
Tamper-Evident Labels Security Seals, Warranty Labels Pharmaceutical, Electronics Accurate die cutting ensures reliable security label performance.
Multi-Layer Labels Booklet Labels, Folded Labels Chemical, Agriculture, Healthcare Supports advanced label converting for products requiring additional information.
Transparent Film Labels No-Label-Look Labels Beverage, Cosmetics Excellent registration helps achieve premium transparent label appearance.
Variable Shape Labels Seasonal Labels, Limited Edition Labels Food, Beverage, Retail Promotions Quick die changes make it easy to produce multiple label formats with minimal downtime.

Need to Produce a Different Label Shape?

If your customer has a unique label design, simply send us the label sample, drawing, or artwork. Our engineering team will evaluate the die-cutting process, material compatibility, and production requirements to recommend the most suitable flexo printing and die cutting solution for your application.

FAQ

Flexo Printing and Die Cutting Machine FAQ

What is a flexo printing and die cutting machine?

It is a label production machine that combines flexographic printing with die cutting in one line. It is used to produce printed and shaped label rolls more efficiently than using separate printing and finishing machines.

Why does this machine use three die-cutting stations?

Three die-cutting stations provide more flexibility for complex label finishing, custom die-cut label shapes, and multiple converting steps in one workflow.

What products can this machine produce?

It can produce self-adhesive labels, barcode labels, cosmetic labels, food labels, pharmaceutical labels, promotional stickers, and custom die-cut label rolls.

How should I choose between ZBFL-320A and ZBFL-450A?

The ZBFL-320A is suitable for standard narrow label production, while the ZBFL-450A is better for wider labels, multiple-up layouts, and customers planning higher production flexibility.

Is this machine suitable for distributors and agents?

Yes. This machine is suitable for distributors who serve label printing customers and need a cost-effective solution that combines printing and die cutting. ZONBON Machinery can also help analyze customer samples and recommend the right configuration.