Technical Specifications

Parameter ZBR400-CI8-600 ZBR400-CI8-800 ZBR400-CI8-1000 ZBR400-CI8-1200
Max. Web Width 650 mm 850 mm 1050 mm 1250 mm
Max. Printing Width 600 mm 800 mm 1000 mm 1200 mm
Max. Machine Speed 400 m/min
Max. Printing Speed 380 m/min
Max. Unwind / Rewind Diameter Φ800 mm / Φ1200 mm
Drive Type Gearless Full Servo Drive
Photo Polymer Plate To Be Specified
Ink Type Water Based Ink or Solvent Ink
Printing Length (Repeat) 400 – 800 mm
Range of Substrates LDPE, LLDPE, HDPE, BOPP, CPP, PET, Nylon, Breathable Film
Electrical Supply 380V, 50Hz, 3 Phase (Customizable)

Product Description

Gearless CI Flexo Printing Machine for High-Speed Flexible Packaging and Paper Printing

The ZBR400 gearless CI flexo printing machine is a full servo flexographic printing press designed for high-speed and high-precision roll-to-roll printing. It is suitable for versatile printing applications including film, paper, non-woven materials, aluminium foil and paper cup related substrates.

With a maximum machine speed of 400 m/min and a maximum printing speed of 380 m/min, the ZBR400 series is designed for packaging manufacturers who need stable production speed, reliable color registration and consistent print quality across different materials.

Full Servo Gearless Drive for Stable Printing

The machine adopts a gearless full servo drive system, allowing each printing unit to be controlled independently and precisely. Compared with traditional geared systems, this design helps improve registration stability, reduce mechanical wear and provide more consistent printing performance during long production runs.

Wide Material Compatibility for Multiple Applications

The ZBR400 flexographic printing machine is suitable for LDPE, LLDPE, HDPE, BOPP, CPP, PET, nylon and breathable films. It can also be used for paper, non-woven materials, aluminium foil and paper converting applications, making it a practical solution for converters serving multiple packaging markets.

High Efficiency Production for Packaging Manufacturers

The ZBR400 series supports printing deck configurations of 4, 6, 8 and 10 colors, allowing users to match machine configuration to product requirements. Combined with double station unwinding and rewinding, centralized drying, cooling after printing and automatic registration functions, the machine helps reduce downtime and improve production efficiency.

Designed to Reduce Waste and Improve Control

The machine includes pre-registration, production menu memory, automatic clutch pressure at start-up and shut-down, automatic pressure adjustment during speed increase, chamber doctor blade ink supply and EPC before printing. These functions help reduce setup waste, improve repeat order consistency and simplify operation for high-speed packaging printing.

Suitable for Flexible Packaging, Paper and Non-Woven Printing

The ZBR400 gearless CI flexo press is widely used for food packaging, beverage labels, paper cups, paper boxes, cartons, kraft paper bags, medical packaging, diaper wet bags, e-commerce packaging, industrial packaging and non-woven bags. This makes it a flexible production solution for packaging manufacturers serving different market segments.


Product Applications

Applications in Flexible Packaging Printing

The ZBR400 gearless CI flexographic printing machine is widely used for high-speed printing of flexible packaging, paper converting and non-woven materials. It is suitable for a broad range of applications that require stable color registration, efficient roll-to-roll production and consistent print quality.

  • Food Packaging Films
    Suitable for printing snack packaging, frozen food packaging, and other flexible food-grade packaging films.
  • Beverage Labels and Wraparound Packaging
    Used for printing beverage labels and packaging films requiring clear graphics and stable color consistency.
  • Paper Food Containers and Paper Packaging
    Applicable for printing paper cups, paper bowls, paper plates, paper boxes, cartons, and kraft paper bags.
  • Medical, Hygiene and Daily Use Packaging
    Suitable for medical packaging, diaper wet bags, and hygiene product packaging that require reliable print quality.
  • E-commerce, Industrial and Non-Woven Applications
    Designed for mailing bags, express packaging, e-commerce packaging, industrial transportation packaging, and non-woven bag printing.
  • Food Packaging & Cosmetics Packaging & Detergent Packaging
    Designed for high-quality printing on flexible films used for food pouches, cosmetic sachets, and household detergent bags, ensuring vibrant colors and excellent resistance to chemical contents.
Food Packaging & Cosmetics Packaging & Detergent Packaging printing application

Food Packaging & Cosmetics Packaging & Detergent Packaging

Beverage label and wraparound packaging printing application

Beverage Labels

Paper food container and paper packaging printing application

Paper Food Containers

Medical packaging film printing application

Medical Packaging

Diaper wet bag printing application

Diaper Wet Bags

Clothing express packaging printing application

Clothing Express Packaging

E-commerce packaging film printing application

E-commerce Packaging

Industrial transportation packaging printing application

Industrial Transportation

Non-woven Bag printing application

Non-woven Bag


Product Video

Machine Running Video


FAQ: ZBR400 Gearless CI Flexo Printing Machine

Frequently Asked Questions

What is a gearless CI flexo printing machine?

A gearless CI flexo printing machine uses independent servo motors to drive the printing units directly, instead of using traditional mechanical gears. This helps improve registration accuracy, machine stability and printing consistency.

What is the maximum speed of the ZBR400 flexo printing machine?

The ZBR400 series has a maximum machine speed of 400 m/min and a maximum printing speed of 380 m/min, making it suitable for medium to high-speed packaging production.

What materials can the ZBR400 print?

The machine is suitable for printing films, paper, non-woven materials, aluminium foil and paper cup materials. The listed substrate range includes LDPE, LLDPE, HDPE, BOPP, CPP, PET, nylon and breathable film.

How many printing decks are available?

The ZBR400 series can be configured with 4, 6, 8 or 10 printing decks depending on your production requirements and application needs.

What inks can be used on this machine?

The machine supports both water based ink and solvent ink, allowing users to choose the most suitable ink system according to material type and packaging requirements.

What industries use the ZBR400 gearless CI flexo press?

The machine is widely used for flexible packaging, food packaging, beverage labels, paper packaging, medical packaging, e-commerce packaging, industrial packaging and non-woven bag printing.